Sustainable Impact of Product Configurator Software on Manufacturing

The Sustainable Impact of Product Configurator Software on Manufacturing

In 2023, forward-thinking manufacturers are revolutionizing their products, processes, and business models to prioritize environmental sustainability. 

Share this article

This strategic shift is being driven by a variety of factors, including fierce competition, stringent regulations, heightened customer and employee expectations, and a moral imperative to “do the right thing.”

This article delves into the urgent need for manufacturers to take immediate action on sustainability and outlines concrete steps they can take.

We’ll explore the benefits of embracing digital technology, in particular product configurator software, to stay ahead of the curve and safeguard reputation and profitability.

Manufacturing and the Urgency of Sustainability

Sustainable manufacturing involves creating products through eco-friendly processes that conserve resources and minimize environmental harm. Multiple factors are converging to make this manufacturing paradigm a top priority. These pivotal factors can be split into two buckets: Benefits and Risks.

The Benefits of Sustainability in Manufacturing

1. Lower production costs through waste reduction

Sustainable manufacturing practices focus on reducing waste, optimizing resource use, and implementing energy-efficient processes, which can lead to significant cost savings in areas such as raw materials, energy, and waste disposal.

2. Boost operational efficiency with sustainable processes

Sustainability initiatives often involve process improvements and innovative technologies that can lead to increased operational efficiency. Companies can achieve better production yields, minimize downtime, and reduce resource consumption. As a result, sustainable manufacturing can contribute to greater performance and productivity.

3. Gain a competitive edge by embracing sustainability

Embracing sustainability in manufacturing can provide a company with a competitive edge in the marketplace. Consumers and businesses are becoming increasingly aware of environmental issues, and many prefer to purchase products from companies that prioritize sustainable practices. By adopting eco-friendly manufacturing processes, companies can attract environmentally conscious customers, differentiate themselves from competitors, and increase market share.

Epicor CPQ Brochure

The way that companies quote, sell, design and manufacture products has fundamentally changed. Epicor CPQ is different too, and this brochure distinguishes it from other CPQ solutions.

4. Stay ahead of regulatory requirements and enhance compliance

Governments worldwide are implementing stricter environmental regulations to combat climate change and promote sustainable development (see the crackdown on packaging as an example.)

By incorporating green initiatives into their manufacturing practices, companies can proactively meet these regulatory requirements, avoid potential fines or sanctions, and demonstrate good corporate citizenship. This can enhance a company’s reputation and help build trust with stakeholders, including customers, investors, and regulators.

5. Preserve the environment for future generations

Green manufacturing positively impacts the environment and society by minimizing pollution, reducing emissions, and conserving resources. A healthier environment creates a world where businesses, customers, and communities can thrive, benefiting current and future generations.

The Risks Associated with Not Embracing Sustainability in Manufacturing

Losing market share as consumer preferences change

As discussed, consumer awareness of environmental issues is growing, leading to a shift in purchasing habits. Once popular products are steadily being replaced by sustainable versions. Brands that fail to embrace sustainable manufacturing practices–or do not communicate their efforts effectively–risk losing market share to competitors more responsive to this changing consumer demand.

Supply chain disruptions due to weak partner relationships

An unsustainable supply chain can pose significant risks to a company’s operations, including disruptions and increased costs. Companies that fail to address sustainability concerns within their supply chains may face challenges in sourcing raw materials, managing supplier relationships, and maintaining production schedules. In one example, supply chain members of the Carbon Disclosure Project (CDP) now regularly ask their key suppliers to disclose detailed environmental performance data.

Difficulty attracting investment due to sustainability concerns

As investors increasingly consider Environmental, Social, and Governance (ESG) factors when making investment decisions, companies with unsustainable manufacturing practices may be unable to attract capital. Investors may view such companies as higher risk due to potential regulatory penalties, reputational damage, or the long-term impacts of climate change on their operations.

Struggling to hire and retain top talent

A company’s sustainability practices can influence its ability to attract and retain talent. Job seekers, particularly from younger generations, are increasingly concerned about working for companies that prioritize environmental stewardship and social responsibility. Companies with poor sustainability records may struggle to recruit top talent or experience higher employee turnover rates.

Fines and legal action

As mentioned earlier, regulatory bodies are implementing stricter environmental regulations. Companies that fail to comply may face fines, sanctions, or legal action, leading to financial losses, reputational damage, and operational disruptions.

How Can a Complex Product Configurator Help Drive Sustainability

What Is Product Configurator Software?

Product configurator software is a powerful tool that empowers users to customize complex products according to their individual needs.

The most powerful configurator software has an intuitive visual interface, showcasing a wide range of realistic 3D options and features that users can assemble in real-time. Visual product configuration enables manufacturers to cater to customers’ unique preferences while providing an immersive, engaging, and transparent buying experience.

Visual product configurators play a crucial role within a CPQ (configure, price, quote) system. As users modify products on the front end, the CPQ system generates prices, quotes, bills of materials (BOMs), CAD files, and more, ensuring seamless and error-free operations from the shopping cart to the shop floor.

The Sustainable Impact of a 3D Product Configurator

Integrating product configurator software into your business operations not only streamlines processes, enhancing speed, accuracy, and cost-savings but also holds the potential to boost your company’s sustainability and green credentials significantly.

By embracing product configurator technology, manufacturers can both improve their bottom line and make a meaningful contribution to environmental and climate-change efforts. Here’s how.

1. Optimizing Material Usage to Reduce Waste

By providing accurate and precise product specifications, configurator software helps manufacturers optimize the use of raw materials and minimize waste during the production process.

2. Enhancing Production Efficiency through Streamlining

Product configurators and CPQ automate and streamline many inefficient, often-manual processes, ultimately improving production efficiency. Manufacturers can achieve significant sustainability gains by reducing errors and optimizing resource utilization.

3. Minimizing Overproduction with Demand-Driven Manufacturing

Configurators enable manufacturers to adopt a demand-driven production approach, where products are made to order based on specific customer requirements. A configure- and engineer-to-order approach reduces the need for excess inventory and the risk of overproduction, ultimately minimizing waste.

4. Reducing Environmental Impact through Customization

With product configurators, customers can design products that meet their needs and preferences, leading to higher customer satisfaction, extended product usage, and reduced product returns. Fewer returns mean less waste and a lower environmental impact.

5. Leveraging Data-Driven Decision-Making for Improved Sustainability

Product configurator software generates valuable data on customer preferences and production efficiency. Manufacturers can use this data to make informed decisions about optimizing their processes, materials, and designs to reduce their environmental footprint.

6. Encouraging Collaborative Supply Chains for Reduced Emissions

Product configurators can facilitate collaboration between manufacturers, suppliers, and customers, enabling more efficient and sustainable supply chains.

7. Accelerating Sustainable Product Development

Product configurator software accelerates your product development cycle by swiftly generating new product variations and managing 3D product structures. This streamlined process empowers your team to bring more sustainable products to market with easy disassembly, repair, and recycling for a circular economy.


Product configurator software offers many sustainability benefits for manufacturers that integrate it into their business operations. It enables manufacturers to optimize material usage, streamline production processes, promote eco-friendly designs, minimize waste, and more.

Implementing this software is a smart move for companies seeking to take control of their waste and emissions while enhancing their environmental credentials. By adopting this technology, manufacturers can significantly contribute to global sustainability efforts while improving their bottom line. It’s a powerful dual transformation that can drive positive change for businesses and the planet.